A cutting complex URMP-2P, which is included to an equipment set of this production line, cuts a foam concrete monolith into blocks with cutting multiplicity of 50 mm.
Due to a well-thought-out mechanism of the cutting complex and a band sawblade you will get a high degree of cutting accuracy. Maximum deviation of size after cutting is ±2 mm.
The production line includes a screw milling cutter to trim a crust (top part) of a foam concrete monolith. Alternatively, at a customer’s request, the line can be equipped with a machine UTL-600M with an
electromechanical pusher. UTL-600M is used to trim top and bottom parts of a monolith.
It should be noted that the two-gantry complex URMP-2P and the machine UTL-600M allow producing blocks trimmed on each side.
The conveyor-type line Standard Plus FC for producing foam concrete blocks includes also a skip hoist for a mechanized loading of fill materials into a mixer. The skip hoist is fitted with a weight indicator that shows
weight of materials loaded into a hopper of the skip hoist, thus an operator of a mixing area can accurately dose raw materials.
The production line can be optionally equipped with a discharger of flexible containers BIG BAGS, a hopper and a screw conveyor with length of 3 m to dose cement automatically.
A water impulse counter with a solenoid valve and a controller are used to dose water automatically.
Using auxiliary equipment for a mechanized and an automated loading of raw materials will decrease workload on an operational staff and minimize significantly a staff error probability during loading materials.
Doing an accurate control of components dosing process, you will always produce foam concrete of high and consistent quality.
1. Stationary mixer PBS-0,9
2. Foam generator PGS-600
3. Tank for working solution of foaming agent
4. Platform for mixer PBS-0,9 (in case of further upgrading, the platform can be equipped with a batching complex)
5. Skip hoist for loading cement and sand equipped with weight indicator and load cell
6. Water metering device with solenoid valve and controller
7. Mold Prof-900 (0,864 m³ )
8. Pallet-trolley Prof -900
9. Two-gantry complex URMP-2P for cutting foam concrete
10. Screw milling cutter for trimming top part (crust) of monolith
11. Guide rails (longitudinal)
12. Guide rails (transverse)
13. Rail trolley for moving molds transversely