Gas Pulse Testing Machine
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The Gas Pulse Testing Machine is a specialized system designed for evaluating automotive air-cooled and pressurized components under dynamic gas pressure conditions. You can use it to test turbocharger systems, intercoolers, and other pressurized air components with precise control. The machine provides automatic leak detection and shut-off for failed samples, while performing positive and negative pressure pulse testing to simulate real-world operational conditions.
Application
The Gas Pulse Testing Machine is suitable for a variety of automotive testing applications:
Turbocharger Components: Test air intake pipes, intercoolers, and hoses under dynamic pressure and temperature conditions.
Air-Cooled Systems: Evaluate radiators and heat exchangers subjected to pressurized air pulses.
Component Durability Testing: Conduct high-temperature pressure pulse tests to assess fatigue and long-term reliability.
Leak Detection: Automatically identify and shut down failed samples during testing.
Automotive R&D: Support material, design, and system optimization for air and turbocharged systems.
Typical test products include air intake pipes, intercoolers, turbocharger ducts, hoses, and other pressurized air system components.
Standards
The system supports compliance with major automotive engineering standards:
GMW16153. Version Oct. 2014 – GM global engineering standard for materials and component cleanliness/particle control.
TL VW60562‑2010‑06 – Volkswagen Group technical specification for system component performance and reliability.
Fiat 9.02132‑01 – Fiat engineering specification for component performance and testing requirements.
BMW *******5‑03 – BMW group engineering specification for functional, material, and component testing.
Ford ESBB53‑6C646‑AA – Ford engineering standard for high-pressure intake pipe components.
LH *******6‑000‑01 – LH internal standard for component durability and functional testing.
Parameters
| Parameter Category | Details |
|---|---|
| Equipment Dimensions | 4100 × 2400 × 2000 mm (W × H × D) |
| Environmental Chamber Dimensions | 1500 × 1500 × 1000 mm (W × H × D) |
| Rated Power | 35 kW |
| Test Medium | Air |
| Pressure Range | -0.5 … 5 bar |
| Pressure Frequency | > 0 … 2 Hz |
| Pressure Waveform | Trapezoidal, near Sine |
| Air Medium Temperature Range | +30 … +250°C |
| Environmental Chamber Temperature | +30 … +250°C |
| Test Channels | 8 |
| Motion Device Frequency | > 0 … 2 Hz |
| Motion Device Amplitude | max. ±30 mm |
Features
Designed for testing automotive motor parts, particularly turbocharger pipelines.
Performs high-temperature pressure pulse testing under hot air conditions.
Equipped with a large environmental chamber for sample placement.
Pressure range from -0.5 to max. 5 bar.
Automatic leak detection and leak testing with fail-safe shutdown for defective samples.
Integrated robot for 3D motion simulation of test samples.
Windows-based control unit with real-time data recording.
