High-performance Forging Sprocket Components Of Scraper Conveyor

The friends who do the parts business also understand that the sprocket assembly of the scraper conveyor is an important transmission part on the scraper conveyor, its components are roughly sprocket body, sprocket shaft, bearing, bearing housing, fuel tank, floating seal ring, cover, gland, end cover, positioning sleeve, O-ring, screw, bolt, round nut and so on. For such a complex scraper conveyor sprocket assembly is how to process production? The following and Henan double zhi machinery xiaobian to simply understand it!

The processing of sprocket assembly of scraper conveyor focuses on sprocket body processing and sprocket shaft processing, the processing of other small accessories is relatively simple and time-consuming.

Main process of sprocket body processing of sprocket assembly of scraper conveyor: blanking → forging blank model → rough machining (rough outline) of the model → heat treatment → linear cutting processing → reheat treatment → lathe finishing → spline inserting → fine machining → CNC center processing chain socket (milling chain socket) → chain tooth quenching → fine machining forming.

Chain wheel assembly of scraper conveyor chain wheel body

Main process of sprocket shaft processing for sprocket assembly of scraper conveyor: blanking → forging blank model → rough machining → heat treatment → finishing machining (lathe, milling machine) → spline tooth milling at both ends → quenching → forming.

Scraper conveyor sprocket assembly sprocket shaft

After the sprocket body and sprocket shaft of the sprocket assembly of the scraper conveyor are processed, the other sprocket assembly accessories shall be processed. After all accessories are processed, the sprocket assembly of the scraper conveyor shall be assembled, and then the paint shall be inspected. After the trial operation is completed, the product shall be packaged and shipped.