The whole production line of Stiffener Reinforcement Automation:

It is made up of automatic feeding, automatic bending, automatic gluing, automatic shaping ribs, automatic reinforcement ribs, automatic sealing heads, automatic positioning, automatic welding fixation, automatic spot welding, automatic flipping, automatic unloading, etc. 

Main Feature:

The Panel Reinforcement Welder adopts intermediate frequency inverter technology, which has all the advantages of intermediate frequency inverter resistance welding.

1. The robot body is less applied, and the X-axis, Y-axis and Z-axis servo motors are acted as drive to meet the processing technology of the parts and make the cost of the entire line low. 

2. For intermediate frequency inverter spot welder the indentation is small when spot welding the board surface, so that the grid balance has no impact and fluctuation. 

3. There is no spatter in the welding process with special technology, and the parts will not blacken when welding stainless steel. 

The advantages of the Stiffener Reinforcement Automation:

1) High Output: The welding power supply adopts intermediate frequency inverter DC welding power supply, which has short discharge time, fast climbing speed and DC output, which ensures the fastness of the product after welding, guarantees the welding quality, and greatly improves the production efficiency;

2) Solve the problem of workpiece loading and reduce labor intensity: labor only needs to place the workpiece on the fixture fixed groove, and the welding workpiece jig adopts a pneumatic cylinder to increase the labor intensity and reduce the labor intensity to ensure the safety of the operator;

3) The equipment has high stability and welding data can be traced: the equipment adopts all imported core components, and the welding power supply of the equipment adopts international brands and Siemens PLC and uses the control system independently developed by our company. The network bus control and fault self-diagnosis ensure the equipment’s reliability. Reliability and stability, the whole welding process can be traced, and it can be connected with ERP system;

4) Solve the problem of large traces on the surface of the workpiece after welding: we continue to test and communicate with the material manufacturer, and the manufacturer customized and produced a large-area copper electrode for us to solve the problem of the appearance of the welded product;

5) Self-inspection function to ensure quality: the equipment is highly intelligent, it can automatically identify whether the workpiece is placed, whether the fixture is in place, whether the welding quality is qualified, and all parameters can be exported. It can detect the wrong equipment and automatically alarm and connect and compare with the waste system. , To ensure that there will be no outflow of waste, and the yield rate is over 99.99%;

6) Strong equipment compatibility and error-proof detection system: Products of different specifications can be produced on one welding machine, just manually select the corresponding program, and the program and the workpiece are interlocked, and the wrong program is selected or the wrong workpiece is placed on the welding machine. Unable to weld, realize intelligent detection;

7) Structural innovation to improve production efficiency: According to the requirements, the tooling for fixing products of various specifications is specially designed to realize the one-time fixing of the product and the automatic overall welding, which improves the production efficiency.